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Most likely the error is due to a area of the surface with the radius of curvature is less than the thickness. This is causing the surface to kink (overlap).
You can try a smaller thickness value.
Also look closely at the offset surface to try to find the tight radius.
Or, you can use the Surfacic CurvatureAnalysis tool to find the minimum radius (maximum curvature).
unfortunately i can't change value. the part i'm working for is a customer requested part. thickness is standard. i will search for Surfacic CurvatureAnalysis feature. thank you for your help.
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